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Additional resources for Accelerated Testing: Statistical Models, Test Plans, and Data Analysis (Wiley Series in Probability and Statistics)
Many accelerated tests are routine and get little forethought. However, this book can improve even such routine tests. New tests, especially, require forethought about the topics above. Ideally, as an aid to planning, one should write the final report before running the test. Blank spaces in the report can be filled in when data are collected. Also, it is very useful to run a pilot test with a small number of specimens. The pilot test should involve all steps in fabrication and testing. This will reveal problems that can be corrected before the main test.
Similarly, insulation thickness (theoretically) can range from zero to infinity. A categorical variable can take on only distinct (discrete) values. For example, a categorical variable is the production shift that makes a specimen; it has three values - day, evening, and night. For material made and bought in distinct batches, production lot is a categorical variable. If three distinct designs are compared in a test, design is a categorical variable. Experimental principles. Experimental design books discuss experimental designs and methods for investigating such variables.
There is little established theory (Chapter 10) for using constant stress data to estimate life under varying stress. Then constant-stress testing must be regarded as an index test. That is, a product that performs well under constant stress is assumed to perform well under varying stress. Best and worst life distributions for such a product can be obtained from a constant-stress model. Use the model with the lowest and highest stress levels that the product sees. Even this contains implicit assumptions.